Injection Molding Service
Injection Molding
QDJ has earned a reputation for being able to handle all projects, custom insert molding, and other complicated projects much faster than with traditional tooling, often helping our clients get to market shortly.
Plastic Injection Molding
- Sample parts are included with each new tooling order for customer review
- No minimum quantity – Injection molds are our specialty
- Fast and competitively priced Engineering Changes allow us to react very quickly to design updates and to test multiple concepts
We Work Very Closely With Your Injection Molding Project Requirements
Stock Materials
We also stock common resins for fastest possible delivery
Special Materials
We can source any commercially available material for client requirements in the appropriate volume
Customer Supplied Materials
Customers with proprietary materials or those who wish to supply the material from their source may arrange for us to produce parts from their materials
In-House Mold Design & Production – Injection Molds Built At Our Facility
- QDJ Factory is able to run 7 days a week to further shorten delivery times
- Our molds are cut to the customer’s data and specified material, including the manufacturer’s specified shrink rate. Mold tolerances are typically +/- 0.003”
- QDJ is equipped advanced electric injection molding equipment, delivering 45 to 1200 tons of pressure
Advantages Of Injection Molding Services For Product Developers
- Suitable for the production of complex precision products with small tolerances.
- Choose freely from a variety of materials, there are a large number of plastic materials available for the plastic injection molding process, these materials are available in color matching or master batch coloring.
- An automated process to reduce manufacturing costs, injection molding is an automated process. In fact, most injection molding processes are performed using machines and robots.
- High mold cost but low cost per piece.
Suitable for mass production. - High surface precision and good finishing.
- Fast production speed: 30-60s/pc.
- Scrap can be recycled.
Advantages of QDJ :
- Optimize customer product design and reduce assembly processes without affecting customer functions.
- Optimize products and reduce product manufacturing costs (material costs, time costs).
- Analyze product problems and provide solutions.
Injection molding machine: 37 sets of 20T-400T, to meet various production requirements. - More than 12 years of rich experience in the industry.
- Have a strong engineering design and project team.
- Various complete post-surface treatment processes fully meet product appearance and surface performance requirements.
what types of products can be made using injection molding Service
Injection molding Service is a versatile manufacturing process used to produce a wide variety of products across numerous industries. Here are some examples of products that can be made using injection molding:
- Household Products: This includes items like plastic bottles, bottle caps, containers, drinkware, toilet seats, soap dispensers, and outdoor furniture.
- Toys: Legos and other complex toys are often made using injection molding due to the process’s ability to produce high volumes of non-toxic, non-porous, and easy-to-wash products.
- Consumer Electronics: Components of computers, televisions, and other consumer electronics are often made using injection molding. This includes the outer shells of devices, as well as smaller parts like buttons and switches.
- Automotive Parts: Many components found in cars and other vehicles, such as bumpers, headlights, hose fittings, door handles, dashboard buttons and switches, are made using injection molding.
- Medical and Healthcare Products: Injection molding is used extensively in the healthcare industry to produce items like plastic syringes, tools used in medical procedures, implantables, imaging components, IV connections, prosthetics, beakers, test tubes, and housings for medical equipment.
- Construction Materials: Various construction materials, including electrical plugs, switches, roof vents, and deck fasteners, are made using injection molding.
- Commercial Products: This category includes items like electrical boxes, mop heads, high-end trash and recycling receptacles, vending machine components, and equipment housings.
The materials used in injection molding Service can vary widely, but some of the most common include acrylic (PMMA), acrylonitrile butadiene styrene (ABS), nylon (polyamide, PA), polycarbonate (PC), polyethylene (PE), polyoxymethylene (POM), polypropylene (PP), polystyrene (PS), thermoplastic elastomer (TPE), and thermoplastic polyurethane (TPU).